
SMED in Apparel Production: The Missing Link in Agile Production Planning
How Bangladesh Can Build Faster, Flexible, and Future-Ready Apparel Factories Introduction The Bangladesh apparel industry has long been celebrated as the backbone of the country’s economy. Generating more than 84% of national export earnings and employing over 4 million workers, the sector has cemented the country’s place as the world’s second-largest garment exporter. From T-shirts […]

Artificial Intelligence in the Cutting Room: How Algorithms Reduce Waste and Improve Margins
Introduction In the fast-evolving landscape of apparel manufacturing, the cutting room holds a decisive yet often underappreciated role. While design sparks creativity and sewing brings garments to life, it is in the cutting room where profitability is truly determined. With fabric accounting for nearly 50–70% of the total garment cost, even minor inefficiencies in planning […]

Upskilling 4.0: Training Operators for AI-Enabled Production Floors in Vietnam’s Apparel Industry
Introduction: A New Chapter in Vietnam’s Apparel Growth Vietnam’s apparel industry has long been celebrated for its resilience, scale, and ability to adapt to shifting global trade dynamics. As one of the world’s largest garment exporters, the country has built its reputation on skilled operators, competitive costs, and strong relationships with global brands. Yet, the […]

The New Supervisors: Why Data Skills Matter as Much as Sewing Experience
Bangladesh’s ready-made garment (RMG) industry has long been defined by its scale, resilience, and cost competitiveness. With over 4 million workers, the sector is not only the backbone of the national economy but also a vital part of global apparel supply chains. Traditionally, the role of a supervisor in this ecosystem has been clear: someone […]

AI on the Sewing Floor: The Next Frontier in Apparel Manufacturing
For decades, the apparel industry has been defined by its reliance on human skill, intuition, and manual supervision to keep sewing floors running. This traditional approach—while effective in an era when low costs and labor abundance were the industry’s backbone—has often introduced inefficiencies, inconsistencies, and bottlenecks. Precision was variable, visibility was limited, and agility was […]

The AI Advantage in Vietnam’s Apparel Industry
Introduction: Vietnam’s Next Leap in Apparel Manufacturing Vietnam today stands at the epicenter of global apparel manufacturing. With exports surpassing US$44 billion in 2024, the country has firmly established itself among the world’s leading garment exporters. From the industrial clusters of Ho Chi Minh City to the rapidly expanding zones of Binh Duong and Dong […]

Embedding ESG and Circular Economy in Apparel Industry: Beyond Policies to Daily Practices in Bangladesh
When we speak about sustainability in apparel, the conversation often starts and ends with policy frameworks, certifications, and brand mandates. But in Bangladesh—the world’s second-largest exporter of garments—the real transformation is not happening in glossy reports. It is happening quietly, every day, on the shopfloor. The challenge is no longer about why ESG (Environmental, Social, […]

Sewing Smarter: The Rise of Data-Driven Manufacturing in Vietnam
Introduction: Stitching Together Speed and Precision Vietnam’s rise as a manufacturing hub has always been powered by skilled labor, ethical practices, and strong trade agreements. But today, staying competitive means doing more than producing large volumes—it means reacting fast when changeover time, materials are delayed, or styles are modified mid-production. The difference-maker? Data. Factories are […]

Small Units, Big Potential: Transforming Tier-2 and Tier 3 RMG Factories into Global Players
Introduction: The Untapped Power of Smaller Factories For decades, Bangladesh’s Ready-Made Garment (RMG) industry has been defined by its giants—large, export-approved factories in Dhaka, Gazipur, Chattogram, and Narayanganj. These mega units have supplied global fashion brands with the scale, compliance, and manpower needed to meet high-volume orders at competitive costs. Yet beyond the capital’s industrial […]

Empowering Women, Transforming Workplaces: Gender Progress in Vietnam’s Apparel Manufacturing
Introduction: From Production Lines to Progress Vietnam’s apparel manufacturing industry, a cornerstone of its export economy, employs over 2.5 million workers—more than 70% of whom are women. While the sector is often celebrated for its contribution to economic growth and foreign direct investment, its deeper societal impact is equally compelling: reshaping gender dynamics across rural […]